Manufacturing of molds and equipment
Professional manufacturing of steel and duralumin molds for injection and rotational molding
Steel / Duralumin
CNC Japan
Turnkey
CNC milling machine
Shizuoka with Haidenhain automation
Steel molds
For mass production
Duralumin molds
Fast manufacturing, lightweight
Ready molds
High-precision execution
Professional mold manufacturing
We manufacture molds and equipment from steel or duralumin. The choice of material depends on the production method and volume of the future product, budget, product dimensions, desired manufacturing time.
Manufacturing quality molds is the foundation for successful production of polymer products. The mold determines not only the geometry of the future product, but also its surface quality, dimensional accuracy, operational reliability and production cost. Our company specializes in the development and manufacturing of molds for various plastics processing methods - from injection molding to rotational molding.
We offer a comprehensive approach to mold manufacturing: from consultation and 3D design to final manufacturing and testing of the finished mold in production. Our specialists will help you choose the optimal mold design, manufacturing material and processing technology, taking into account the specifics of your product, planned production volume and budget constraints.
Molds can be made of steel (for large volumes and products operating under high pressure) or duralumin (for rapid prototyping, small-batch production and rotational molding forms). Each material has its advantages, and our experts will help make the right choice for your specific case.
Materials for mold manufacturing
Steel molds
Maximum reliability and durability
Steel molds are the best choice for mass production and products requiring high precision. Steel withstands millions of molding cycles without significant wear.
Advantages:
- Extreme durability (over 1 million cycles)
- High resistance to high pressure
- Minimal wear and deformation
- Possibility of mirror-finish polishing
- Dimensional stability throughout service life
Recommended for:
- Mass production (from 100,000 products)
- High pressure injection molding
- Products with high precision requirements
- Complex multi-component molds
Duralumin molds
Fast manufacturing and flexibility
Duralumin molds are the ideal solution for quick production launch, prototyping and small-batch production. Aluminum is easily machined, which significantly reduces manufacturing time.
Advantages:
- Fast manufacturing (2-3 times faster than steel)
- Lower manufacturing cost
- Lightweight (3 times lighter than steel)
- Excellent thermal conductivity (faster cooling)
- Easy modification and adjustment
Recommended for:
- Small-batch production (up to 100,000 products)
- Prototyping and product testing
- Rotational molding
- Quick launch of new product manufacturing
Equipment and technologies
Premium class CNC milling machine
When necessary, we use a CNC milling machine manufactured by Shizuoka (Japan), upgraded with Haidenhain (Germany) automation. This world-class equipment provides unsurpassed processing accuracy and allows creating molds of the most complex geometry.
Precision machining of complex surfaces
Complex 3D geometry without repositioning
Highest accuracy and repeatability
Stable quality over years
The Shizuoka machine with Haidenhain control system is the benchmark for precision and reliability in metalworking. The Japanese engineering school is known for its attention to detail and equipment durability, while German Haidenhain automation adds the most modern programming and control capabilities. This combination allows us to manufacture the highest quality molds with minimal tolerances.
Besides CNC machining, we use the full range of modern technologies: electrical discharge machining for complex internal cavities, various degrees of polishing (from matte to mirror finish), heat treatment to increase working surface hardness, application of protective coatings to increase mold service life.
Our team of experts
Highly qualified plastic production design engineer and toolmaker will work out optimal technical solutions for your order. Our specialists have many years of experience in designing and manufacturing molds for various products and plastics processing methods.
Design Engineer
- Development of 3D mold models in CAD systems
- Design optimization to reduce costs
- Selection of optimal technological parameters
- Consultation on materials and technologies selection
Toolmaker
- Precision machining of mold parts
- Assembly and adjustment of mold mechanisms
- Finishing and polishing of working surfaces
- Repair and modernization of existing molds
You will receive all working equipment and finished products "from one source"
A comprehensive approach means you work with one team at all stages - from idea to finished product. This saves your time, money and nerves. We take full responsibility for the final result and guarantee that the mold will work and produce quality products from the first launch.
Mold manufacturing process
Consultation
Analysis of your product, selection of optimal mold material, production method and cost calculation
Design
Creating 3D mold model, design optimization, molding process simulation
Manufacturing
CNC machining, EDM, polishing, heat treatment, assembly of all mold components
Testing
Trial mold launch, manufacturing of test samples, adjustments if necessary, delivery to customer
Benefits of working with us
Competitive prices
Mold manufacturing at below market prices without compromising quality
Quality guarantee
Mold testing before delivery and manufacturing warranty
Fast turnaround
Optimized production processes and availability of modern equipment
Comprehensive approach
From consultation to finished products - all in one place
Individual solutions
Each mold is designed for specific customer needs
Technical support
Consultation and support at all stages of mold operation
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